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ANOVA
DOE
Response Surface
Methods
Flowchart or Process
Map
Improve
Selected Root Cause(s) &
Countermeasures
Improvement Implementation Plan
Validated Solutions or Improvements
o
-Statistical Analyses
Affinity Diagram
Hypothesis Testing
Confidence Intervals
DOE
FMEA
Trial and Error /
Simulation
Flowchart or Process
Map
Implementation &
Validation Plan
Control
Control Plan
o
-Tolerance, Controls, and
Measures
o
-Charts and Monitor
o
-Standard Operating Procedures
(SOP)
Response Plan
o
-Ownership or Responsibilities
o
-Corrective Actions
Validated In-Control Process and
Control Charts
Process Map / Monitor /
Response Plan
Poka-Yokes
Standardization
SOP / Work Instructions
Process Dashboards
Capability Studies
MSA or Gage R&R
Documentation
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